The development and production of heat-dissipating polymer compounds

Problem and implemented solution

Modern LED bulbs emit about 70% of the energy they consume as heat. Overheating leads to several negative consequences: - ✅ Reduced efficiency of the lamp; - ✅ Decreased light intensity; - ✅ Deterioration of the phosphor; - ✅ Lower voltage; - ✅ Changes in the color temperature of light sources. These issues necessitate an effective solution to enhance the performance and reliability of LEDs. Solution: The project "Development and Production of Heat-Dissipating Polymer Compounds" aims to create heat sinks made from heat-dissipating polymer composites (TPPCs) that can: - ✅ Optimize the cooling of LED bulbs and prevent overheating; - ✅ Improve the design for effective heat dissipation; - ✅ Utilize thermally conductive materials that provide high thermal conductivity (from 1 to 6 W/(m·K)). Benefits: Implementation of this project will bring several significant advantages: - 💡 Increased efficiency of bulbs; - 💡 Preservation of light intensity; - 💡 Extension of the lifespan of LED light sources; - Reduced energy consumption and savings on electricity bills. The project also includes the creation of granules of TPPC for use in LED cooling heat sinks. The team has already achieved considerable results, including the development of a prototype, market analysis, and receipt of testing requests from several companies. In the second phase, production of TPPC samples at a real scale is planned, along with independent laboratory testing and signing of letters of intent with potential partners. Team and Strategy: The startup team consists of professionals with experience in various fields, ensuring effective problem resolution. The business model includes partnerships with laboratories and companies for joint product development and manufacturing, focusing on attracting investment and scaling. The risks of the startup have been assessed and are under management. The team has developed a clear plan that involves collaboration with universities for prototype development, testing, and evaluation of product characteristics. Overall, the project demonstrates significant potential for successful development and market implementation.

Russia
Nomination

New Industry And Energy

Topic

New materials and substances

Estimated duration of implementation

First Stage: Duration: June 2023 - September 2023 (3 months) Key Activities: Secured 500,000 rubles in funding, established the company, completed market analysis, developed a TPRC prototype, and received testing requests from several companies. Second Stage: Duration: June 2024 - December 2024 (approximately 6 months) Key Activities: With an additional 700,000 rubles, this stage will focus on large-scale TPRC production, independent lab testing, and negotiating supply agreements. Total Duration: Approximately 9 months. Further timelines may be adjusted based on testing results.

Implementation geography

Geography of Implementation Russia: Production in Moscow, St. Petersburg, Kaluga, and Tula regions. Research at Baltic Federal University. BRICS Countries: Brazil: Collaborations with universities and LED companies. India: Joint projects with electronics manufacturers. China: Partnerships to scale production. South Africa: Research on polymer compounds in local industries. The project shows strong growth potential in Russia and BRICS nations

Description of competitive advantages

The project "Development and Production of Heat-Dissipating Polymer Compounds" aims to meet the needs of the emerging markets in BRICS countries. We highlight several key competitive advantages: 1. Wide Range of Thermal Conductivity: - Our compounds have a thermal conductivity coefficient ranging from 5 to 15 W·m/K, allowing us to offer clients various levels of thermal performance tailored to specific usage conditions. This key advantage is crucial for industrial and energy enterprises in BRICS countries that require customized solutions. 2. Versatility in Electrical Properties: - The project's products demonstrate flexibility in behavior within an electric field—they can function as both conductors and dielectrics. This makes them ideal for various applications, including electronics and manufacturing processes, which is particularly relevant in the growing technology sector in BRICS countries. ⚡ 3. High Strength: - The strength of our compounds is 100 MPa, meeting the highest international standards. This ensures durability and reliability during operation, which is critically important for industrial customers in regions with challenging climatic conditions. 4. Optimal Density: - Our compounds have a density of 1.9 g/cm³, creating a balance between lightweight properties and strength. This feature is especially relevant for industries such as automotive and aerospace, where every gram counts. 5. Support for Local Economies: - Local production in Russia allows us to reduce transportation and logistics costs, resulting in savings for clients in BRICS countries. We contribute to the development of local economies by creating jobs and establishing supply chains, which also enhances business sustainability. 6. Adaptation to Local Requirements: - Our compounds can be tailored to meet the specific needs and standards of BRICS countries, enabling us to compete effectively in these markets. The flexibility in production and the ability to consider local preferences make the product more attractive to end-users. Thus, the project "Development and Production of Heat-Dissipating Polymer Compounds" represents an innovative and effective solution specifically designed for clients in BRICS countries, suitable for high-quality and high-tech applications.

List of awards and prizes, media articles about the organization/individual or the Practice

List of Awards and Prizes 3rd Place at the International Competition of Innovative Projects and Startups "Potential of the Future", April 21, 2024. - Presentation Topic: "Composite Material with Regulated Heat Dissipation Properties for Cooling Radiators and LED Heat Sinks" - [Link to News](https://vk.com/wall-218786294_229) Media Publications Article about the Startuppers of "TexIce - They are nearing the second stage of their project, reflecting the success and progress in the development of heat-dissipating polymer compounds. - [Link to News](https://vk.com/wall-218786294_227) This list highlights the project's achievements and recognition in the field of innovative

List of scientific works and IP connected with the Practice

At present, a know-how has been created titled "Laboratory Technological Regulation TR-20.16.54.000-001-56137662-2024 for the Production of Heat-Dissipating Compound." A laboratory sample of the heat-dissipating polymer composite has been manufactured, and granules of the compound with heat-dissipating properties have been produced. Data on thermal conductivity of 5 W/m·K has been obtained, and mechanical properties have been studied, showing a strength of 100 MPa and elongation at break of 375%.

Contacts

For queries about BRICS Solutions Awards please reach out to Agency for Strategic Initiatives International Office Team:

Partners

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