BRICS Solution Awards

Computer simulator "Lean manufacturing" as a tool for training and assessment of competencies

Problem and implemented solution

A new tool has been developed to form strong teams of lean enterprises in the shortest possible time. The effectiveness of this tool is that in one online session lasting 5-8 hours for an unlimited number of people remotely and without reference to time, participants can be introduced to the main types of production losses and methods of their detection, apply the basic Lean management tools in virtual production, work out planning and decision-making skills in the field of production management. The simulator is an online platform that can be used in several formats: Training (both initial — basic principles and fundamentals of lean manufacturing, and additional advanced training of specialists through solving practical tasks in a simulator) Competition (individual or group) A corporate simulator for a specific company. Simulator Parameters: 10 tasks that will help you deal with the main types of losses in production (balancing the line, solving logistical problems, minimizing losses from defects, solving warehouse problems, planning the workshop) 90 tools and solutions demonstrating examples of effective solutions in the Lean implementation process 27 analytical forms that allow you to see the benefits of implementing lean manufacturing approaches 300 indicators of the virtual space of the simulated enterprise The purpose of the simulator (inside the simulation) is the optimal organization of the business processes of the enterprise with maximum market orientation The success of passing the simulator is reflected in the overall rating. The rating is an indicator of competencies related to the implementation of lean manufacturing. The effects of the implementation: Increasing the efficiency of the process of forming the personnel reserve of organizations, Increasing the level of support for lean manufacturing, Identifying the leaders of future transformations of organizations.

Russia
Nomination

Competencies And Staff Development

Topic

National projects for training in the fields of artificial intelligence, critical technologies or unmanned aircraft systems

Estimated duration of implementation

2-4 weeks

Implementation geography

Russia, St. Petersburg, Kazan, Samara

Description of competitive advantages

Own development – independence from external conditions and third-party services, import substitution (the business simulation market was mainly closed by foreign products) The ability to adapt the product to the customer's requirements Availability of both online and offline digital versions of the product Getting to know the basic tools and benefits of lean manufacturing Full digitalization of the product

List of awards and prizes, media articles about the organization/individual or the Practice

The Digital Lean Manufacturing simulator has been marked by numerous positive feedback from participants and has already received a number of federal, regional and industry awards (more details - https://pish.spbstu.ru/news/8776 ), in particular: • in November 2022, she won the Competition of Innovations in Education 2022 • in October 2023, the first place in the nomination "The best HR technology in the professional development of personnel" in the competition "The best HR technologies of St. Petersburg - 2023". • in February 2024, he became one of the 10 best ideas among 30,000 submitted applications.

List of scientific works and IP connected with the Practice

A SIMULATOR OF AN INTEGRATED LEAN APPROACH IN PRODUCTION LEVENTSOV V.A., TERESHCHENKO V.V. Type: certificate of state registration of a computer program Certificate number: RU 2023663892 Patent Office: Russia Year of publication: 2023 Application number: 2023662419 Registration date: 06/15/2023 Publication date: 06/28/2023.

Contacts

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