BRICS Solution Awards

Разработка и изготовление российского 3D принтера, а также специализированного ПО - MES RedFab предназначенного для автоматизации аддитивных производств любых типов (не только собственного)

Problem and implemented solution

A multiple reduction in the time from the moment the CD is loaded into the system to the output of the finished product (several hours, instead of weeks and months), the high price of specialists in traditional industries where technologists, materials scientists, designers, service technicians, operators, testers, etc. are required - only one operator is required to maintain a 3D printer due to a very high degree of automation (moreover, one operator can service 30 or more 3D printers in one shift!). Full control of technical processes

Russia
Nomination

New Industry And Energy

Topic

Machine engineering

Estimated duration of implementation

Provided that the premises and the necessary infrastructure are ready, as well as ready-made 3D printers, the launch cycle will be 2-3 months. on the NDP and staff training

Implementation geography

The territory of the Russian Federation, if necessary - any location on the globe

Description of competitive advantages

The Redfab PACKAGE is an automated hardware and software complex for 3D printing 24/7 without an operator. He plans his own loading, changes the material himself, discards finished parts himself, calibrates himself, etc. Ensures the autonomy of production for up to 7 days without the presence of an operator. One Redfab PACKAGE replaces 10-20 conventional 3D printers due to round-the-clock operation and high performance. Key operating features unique to the market: - Round-the-clock production of products using one shift Key features of the equipment unique to the market: Key features of the control system unique to the market: Key features of the production process unique to the market: Redfab MaaS is a service for automated ordering of 3D printing services, from prototypes to large series. Advantages of such a service: Stereotech 5D printer - https://stereotech.org / Picaso 3D Designer X/X Pro/XL/XL Pro https://picaso-3d.ru/ru / Imprinta Hercules 2/3 https://imprinta.ru/hercules F2 Innovations https://f2innovations.ru/lite Linear scaling of production without significant increase in overhead costs Online profitability management Centralized system of production orders for external and internal customers Automatic dumping of finished products into the basket Automatic change/reloading of material depending on Production plan Automatic telemetry processing with 200+ status monitoring sensors All components of the equipment are modular to minimize maintenance costs Automatic production planning, online Gantt chart for production loading Recommendation system to minimize operational and technological downtime Digital passports for the project and products store the model, CD and control program with parameters Authentication and role management system, the ability to work in a "closed" infrastructure Unified knowledge base on engineering properties of materials, work features and printing parameters Working with popular slicers (Prusa, Orca, Simplify, Cura, etc.) – it is enough to load gcode End-to-end analytics on resources, productivity, downtime, marriage, personnel with integration into ERP / UNF Telemetry collection allows you to detect and accurately determine the cause of a marriage by Redfab allows you to create a centralized database of products with digital passports. This database contains the project, printing tasks for parts, production characteristics, printing modes, materials, responsible persons and control programs for printing. Customers are able to produce parts on demand through a centralized system. Full transparency and traceability of user actions has been implemented, a flexible access control and accounting system, with differentiation not only by available functionality, but also by divisions, territories, qualifications. The accuracy of linear dimensions in the manufacture of composite parts is up to 50 microns.

List of awards and prizes, media articles about the organization/individual or the Practice

https://3dtoday.ru/blogs/news3dtoday/otkrovennyi-razgovor-s-osnovatelem-kompanii-razrabotcika-3d-printerov-redfab?ysclid=m13ohq6sld298171375 https://industry3d.ru/at-news/redfab-u-rossiyskih-additivschikov-otkrylos-vtoroe-dyhanie/?ysclid=m13oib5ubd69467070 https://spbit.ru/interview/Aleksandr-Mikhailenko-Redfab-Avtomatizirovannyye-kompleksy-budushcheye-3D-pechati-278522 https://vk.com/wall-168179147_225?ysclid=m13oyfailg738591023

List of scientific works and IP connected with the Practice

Domestic software in the register of Mines (No.19099) is an automated industrial control system for additive manufacturing in a single window mode

Contacts

For queries about BRICS Solutions Awards please reach out to Agency for Strategic Initiatives International Office Team:

Partners

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